Chemical Engineering Interview Questions

Q: What is Chemical engineering?
Chemical engineering is the branch of engineering that deals with the application of physical science (e.g. chemistry and physics), and life sciences (e.g. biology, microbiology and biochemistry) with mathematics, to the process of converting raw materials or chemicals into more useful or valuable forms. In addition to producing useful materials, modern chemical engineering is also concerned with pioneering valuable new materials and techniques - such as nanotechnology, fuel cells and biomedical engineering.
Or It can be defined as :
Chemical engineering is the application of science, in particular chemistry and fluid physics, along with mathematics and economics to the process of converting raw materials or chemicals into more useful or valuable forms.
Chemical engineering is the field with sufficient economical control of chemical process,design of chemical reactants and processing plant development of food, waste and pollutants.
Or It can be defined as :
Chemical engineering is the application of science, in particular chemistry and fluid physics, along with mathematics and economics to the process of converting raw materials or chemicals into more useful or valuable forms.
Chemical engineering is the field with sufficient economical control of chemical process,design of chemical reactants and processing plant development of food, waste and pollutants.
Q: How can wet carbon dioxide be responsible for a corrosion problem in iron-containing metals? ?
Carbon dioxide reacts with water according to the following equation: CO2 + H2O --> HCO3- + H+ As the concentration of CO2 increases, so does the concentration of the H+ ion. This ion can then react with Fe in metals as follows: Fe + 2H+ --> 2H (atom) + Fe2+ As corrosion proceeds, the ferrous ions produced can react with the bicarbonate ions to form ferrous carbonate, which precipitates as a scale.
Q: How is plate heat exchangers used in an ammonia refrigeration system?
Plate heat exchangers are widely used in ammonia refrigeration systems, and they can be much smaller than the equivalent tubular exchanger can. They work best flooded. A flooded exchanger system needs a way to separate the liquid from the vapor. A typical system has a vessel, which acts as knockout drum, accumulator, and header tank in one, along with the heat exchanger. Liquid ammonia flows from the vessel to the exchanger, and liquid/vapor is returned to the middle of the drum. Vapor is removed from the top of the drum. The liquid/vapor mixture from the exchanger has a lower density than the liquid entering the exchanger, so gravity provides the driving force to circulate the refrigerant.
Q: How many grams per liter would there be in a 0.35 N (Normality) Citric acid solution?
The normality of a solution is the number of gram-equivalent weights of the dissolved substance per liter of solution. The gram-equivalent weight of the dissolved substance is the molecular weight of the dissolved substance divided by the hydrogen equivalent of the dissolved substance. Citric acid has a molecular weight of 192.12 and it contains three hydrogen equivalents (i.e., three COOH groups). Thus, the gram equivalent weight of the citric acid dissolved in water is 192.12/3 = 64.04 grams. Therefore 0.35 Normal citric acid would have (0.35)(64.4) = 22.41 grams of citric acid per liter of solution.
Q: Are some heat transfer services more prone to tube vibration that others for a shell and tube exchanger?
Bundle vibration can cause leaks due to tubes being cut at the baffle holes or tubes being loosened at the tubesheet joint. There are services that are more likely to cause bundle vibration than others are. The most likely service to cause vibration is a single-phase gas operating at a pressure of 100 to 300 PSI. This is especially true if the baffle spacing is greater than 18 inches and single segmental.
Q: Are there flow velocity restrictions to avoid static charge build up in pipelines?
There is an Australian standard "AS1020 (1984) - Control of undesirable Static Electricity" In it, there is a table for flammable hydrocarbons as follows:
Pipe Size (mm) Max Velocity (m/s)
10 8
25 4.9
50 3.5
100 2.5
200 1.8
400 1.3
600+ 1.0
This is based on pure hydrocarbons, and there is a correction, which can be applied for fluids of different conductivity. Methanol has a higher polarity than hydrocarbons and hence is more conductive. The resistivity of diesel is 1013 ohm-m vs 108 for methanol. In addition to this, normal piping design guidelines should however be followed, such as appropriate earthing, and ensuring exit velocities into tanks of 1 m/s.
Pipe Size (mm) Max Velocity (m/s)
10 8
25 4.9
50 3.5
100 2.5
200 1.8
400 1.3
600+ 1.0
This is based on pure hydrocarbons, and there is a correction, which can be applied for fluids of different conductivity. Methanol has a higher polarity than hydrocarbons and hence is more conductive. The resistivity of diesel is 1013 ohm-m vs 108 for methanol. In addition to this, normal piping design guidelines should however be followed, such as appropriate earthing, and ensuring exit velocities into tanks of 1 m/s.
Q: What is a common failure mechanism for above ground atmospheric storage tanks?
Tanks constructed prior to the 1950's are notorious for failing along the shell-to-bottom seam or on the side seam. The principle reason for this is that these tanks were constructed before there were established procedures and codes for such a tank (Ex/ API-650 "Welded Steel Tanks for Oil Storage"). One of the key features of these codes and procedures was to make sure that tanks were designed to fail along the shell-to-seam such that the liquid remained largely contained.
Q: What is a good source of information for the design of pressure vessels?
Pressure Vessel Handbook Author = Eugene F. Megyesy Publisher = Pressure Vessel Handbook Publ., Inc. P.O. Box 35365 Tulsa, OK 74153 Page 18 tells you how to calculate a pressure vessel's wall thickness; page 176 tells how to calculate an API Std. 650 Storage tank wall thickness. The rest of the book is a goldmine for young engineers - especially CHE's involved in vessel design. It also gives all the information you require for supports, nozzles, head design, piping, ladders, platforms, etc.
Q: How do you design a vapor-liquid separator or a flash drum?
The size of a vapor-liquid separator should be dictated by the anticipated flow rate of vapor and liquid from the vessel. The following sizing methodology is based on the assumption that those flow rates are known. Use a vertical pressure vessel with a length-to-diameter ratio of about 3 to 4, and size the vessel to provide about 5 minutes of liquid inventory between the normal liquid level and the bottom of the vessel (with the normal liquid level being at about the vessel's half-full level).
Q: What is happening when paint dries?
During the manufacture of paint, solvents are added to make the paint thinner so that it can be applied to various surfaces. Once the paint is applied, the solvents evaporate and the resins and pigments that make up the paint for a thin, solid layer on the surface.
Q: Explain the functioning of a three-way catalytic converter?
Carbon monoxide oxidation, Nitrogen oxide reduction, uncombusted hydrocarbon oxidation.
Q: What are the advantages and disadvantages of using gear pumps?
Gear pumps are a type of positive displacement pump that are appropriate for pumping relatively high pressures and low capacities. Advantages include the ability to handle a wide range of viscosities, less sensitivity to cavitation (than centrifugal style pumps), relatively simple to maintain and rebuild. Disadvantages can include a limited array of materials of construction due to tight tolerances required, high shear placed on the liquid, and the fluid must be free of abrasives. Also, note that gear pumps must be controlled via the motor speed. Throttling the discharge is not an acceptable means of control.
Q: How does a tank-blanketing valve operate?
Tank Blanketing Valves provide an effective means of preventing and controlling fires in flammable liquid storage tanks. Vapors cannot be ignited in the absence of an adequate supply of oxygen. In most instances, this oxygen is provided by air drawn into the tank from the atmosphere during tank emptying operations. Tank Blanketing Valves are installed with their inlet connected to a supply of pressurized inert gas (usually Nitrogen), and their outlet piped into the tank's vapor space. When the tank pressure drops below a predetermined level, the blanketing valve opens and allows a flow of inert gas into the vapor space. The blanketing valve reseals when pressure in the tank has returned to an acceptable level.
Q: What are some of the consequences of an undersized kettle type reboiler?
The effect will be a decrease in the boiling coefficient. A boiling coefficient depends on a nucleate boiling component and a two-phase component that depends on the recirculation rate. An undersized kettle will not have enough space at the sides of the bundle for good recirculation. Another effect is high entrainment or even a two-phase mixture going back to the tower.
Q: What are some common precipitating agents used to remove metals from aqueous waste streams?
Perhaps the most common agents used are:
1) Metal hydroxides
2) Lime or caustic soda
3) Metal sulfides
4) Alum or ferric salts
5) Phosphate or carbonate ions
Ca(NO3) ,Iron chelate And MgSo4 are mixed together will mixed together in solution foam will be precipeted ??????
1) Metal hydroxides
2) Lime or caustic soda
3) Metal sulfides
4) Alum or ferric salts
5) Phosphate or carbonate ions
Ca(NO3) ,Iron chelate And MgSo4 are mixed together will mixed together in solution foam will be precipeted ??????
Q: What is the largest application for surfactants?
About 60% of total surfactant market is composed of the detergent and cleaning products marketplace. These types of compounds are sold in large volumes at low prices.
How can you separate hydrogen peroxide into hydrogen and oxygen?
This is easily done. Just expose hydrogen peroxide to air. The oxygen in the air will oxidize the hydrogen peroxide into its component gases. It happens far too slowly for industrial or most other purposes (an enzyme catalyst can be used to speed up the process). However, neither hydrogen nor oxygen is produced in this manner in industry. The enzyme catalyst is called "catalase".
How can you separate hydrogen peroxide into hydrogen and oxygen?
This is easily done. Just expose hydrogen peroxide to air. The oxygen in the air will oxidize the hydrogen peroxide into its component gases. It happens far too slowly for industrial or most other purposes (an enzyme catalyst can be used to speed up the process). However, neither hydrogen nor oxygen is produced in this manner in industry. The enzyme catalyst is called "catalase".
Q: What does the catalystic converter on an automobile really do?
A catalytic converter is a device that uses a catalyst to convert three harmful compounds in automobile exhaust gas into harmless compounds. The three harmful compounds are:
1. Hydrocarbons (in the form of unburned gasoline)
2. Carbon monoxide (formed by the combustion of gasoline)
3. Nitrogen oxides (created when the heat in the engine forces nitrogen in the air to combine with oxygen).
Carbon monoxide is a poison for any air-breathing animal. Nitrogen oxides lead to smog and acid rain, and hydrocarbons produce smog. In a catalytic converter, the catalyst (in the form of platinum and palladium) is coated onto a ceramic honeycomb or ceramic beads that are housed in a muffler-like package attached to the exhaust pipe. The catalyst helps to convert carbon monoxide into carbon dioxide. It converts the hydrocarbons into carbon dioxide and water. It also converts the nitrogen oxides back into nitrogen and oxygen.
1. Hydrocarbons (in the form of unburned gasoline)
2. Carbon monoxide (formed by the combustion of gasoline)
3. Nitrogen oxides (created when the heat in the engine forces nitrogen in the air to combine with oxygen).
Carbon monoxide is a poison for any air-breathing animal. Nitrogen oxides lead to smog and acid rain, and hydrocarbons produce smog. In a catalytic converter, the catalyst (in the form of platinum and palladium) is coated onto a ceramic honeycomb or ceramic beads that are housed in a muffler-like package attached to the exhaust pipe. The catalyst helps to convert carbon monoxide into carbon dioxide. It converts the hydrocarbons into carbon dioxide and water. It also converts the nitrogen oxides back into nitrogen and oxygen.
Q: What is an additive?
An additive is anything that is added to a process that is not a basic raw material. It is usually present in such small quantities that it does not interfere with final product quality. It is usually added to act as an enhancer or to prevent some unwanted reaction. For instance, anti-foam additives are added to columns, evaporators, reactors, etc. to prevent foaming. Inhibitors are added to Styrene systems to prevent polymerization. A well-known additive is a detergent added to motor oils and gasoline to keep your engine clean.
Q: Are there any methods of preventing cracking of carbon steel welds in refining environments?
Where carbon steel is an appropriate material of construction, NACE (National Association of Corrosion Engineers) has issued the following standard: NACE RP0472, "Methods and controls to prevent in-service environmental cracking of carbon-steel weldments in corrosive petroleum refining environments?. For welds where hardness testing is required, RP0472 give the following guidelines: A. Testing shall be taken with a portable Brinell hardness tester. Test technique guidelines are given in an appendix in the standard. B. Testing shall be done on the process side whenever possible. C. For vessel or tank butt welds, one test per 10 feet of seam with a minimum of one location per seam is required. One test shall be done on each nozzle flange-to-neck and nozzle neck-to-shell (or neck-to-head) weld. D. A percentage of helping welds shall be tested (5 percent minimum is suggested). E. Testing of fillet welds should be done when feasible (with the testing frequency similar to the butt welds). F. Each welding procedure used shall be tested. G. Welds that exceed 200 Brinell shall be heat treated or removed.
Q: What chemical is used to expand air bags in such a short amount of time?
That chemical is sodium azide (NaN3) which is a solid propellant that can be electrically ignited to form nitrogen gas almost instantly.
Q: Explain global warming from a common man's and an engineer's perspective?
In a common man's perspective, the increase in world temperatures is global warming. In an engineer's perspective, it is the average temperature increase in the surface temperature of the earth, mainly due to increased concentration of greenhouse gases. The greenhouse gases capture the heat radiated by the earth, inside the atmosphere, enabling the increase in temperature.
Q: What is the best way to configure a bypass line in slurry services?
Bypass lines should be placed ABOVE the control valve so that the slurry cannot settle out and build up in the line during bypass.
Q: What type of flow measurement devices is best for slurries?
Any device that restricts the flow to perform measurements is not recommended for slurries. These devices include orifices and dampeners. These devices can lead to liquid/solid separation and they can lead to excessive erosion. Instead, measuring devices that do not restrict the flow should be used. One example of such a device is the magnetic flow meter.
Q: What are PCB's?
PCB is a commonly used acronym for "PolyChlorinated Biphenyls". These compounds are famous for the disposal problems that they pose to the chemical industry.
Q: How can I evaluate the thermal relief requirements for double block-in of 98% sulfuric acid?
API RP520 gives equations to calculate relief requirements. For thermal relief, a very simple formula requires the heat input and the coefficient of thermal expansion of the liquid. The heat input could be a problem. If you are concerned about sulfuric in a line that is part of a heat exchanger system, then the heat is simply the design capacity of the heat exchanger. If it were a pipeline in the sun, then you would have to calculate the amount of heat that the sun can put into the pipe. You can get the coefficient of thermal expansion from your supplier or any book on sulfuric. You can also calculate it by taking the specific gravity at two different temperatures and divide the SG difference by the temperature difference. Coefficient of expansion has the units of 1/0F. Now for the easy part, if you are at all concerned, just put in a 3/4" x 1" thermal relief valve and do not worry about doing any calculations. However, I do not believe sulfuric has any problems in pipelines unless it is a very long one and directly in the sun. In addition, I would make it a standard procedure to drain the line if it will sit dead headed for any significant period. Just a small bleed will be enough. One common estimation for the coefficient of thermal expansion is a = RHO avg x (1/RHO [at] T2 - 1/RHO @T1) / (T2 - T1) where RHO = density a = coefficient of thermal expansion the simplified equation I stated in my previous response was not very correct. In addition, try to get a hold of the following article: "Decide Whether to Use Thermal Relief Valves", by F. Bravo & B. D. Beatty, Chemical Engineering Progress, December 1993, pg. 35-38. Also, see the Letters to the Editor concerning that article in the April 1994 issue of Chemical Engineering Progress. The authors use sulfuric acid (concentration not mentioned) at 86 0F in a pipeline situated near Birmingham, Ala. sitting in the sun heating up to about 109 0F as an example. Again, a 3/4" x 1" relief valve is all that you would need. Better would be slightly to bleed the line as a standard procedure.
Q: List the advantages and disadvantages of a PFR?
Advantages: Continuous operation, high conversion rate, less cost for operation. Disadvantages: temperature gradients, high maintenance cost.
Q: Who built the first production scale PLA (polylactic acid) facility?
The first production scale PLA (polylactic acid) facility was built by Cargill Dow in The Blair, Nebraska, and USA. The facility is designed to consume 40,000 bushels of corn per day and produce 300 million lb/year of PLA.
Q: Should slurry pipes be sloped during horizontal runs? W
If possible, slurry lines should indeed be sloped. Generally, to slope the pipes 1/2 inches for every 10 feet of pipe is recommended.
Q: What is the Wet Bulb Globe Temperature (WBGT)?
The sultriness of the ambient environment is more than a comfort factor. For workers, soldiers and athletes, high levels of sultriness may result in heat stress that could very well be life threaten. To determine the actual degree of sultriness in a quantifiable manner, the Wet Bulb Globe Temperature (WBGT) index is used. It includes the effects of humidity, air speed, air temperature and the radiant heating factor (from the sun). This index was developed by the U.S. Military in the 1950's and has become widely accepted for industrial temperature measurements to protect employees. It combines three temperature readings: the wet bulb temperature; the ordinary dry bulb temperature and a black bulb globe temperature. There are also instruments available, which measure WBGT index directly, combining the three factors and their appropriate weighting values.
Q: What steps can be taken to avoid stress corrosion cracking (SCC) in steel vessels used for storing anhydrous ammonia?
The U.S. National Board of Pressure Vessel Inspectors recommends the following in one of their classic articles:
1. Pressure vessels should be fully stress relieved or fabricated with heads that are hot-formed or stress relieved.
2. Extreme care should be used to eliminate air from the ammonia systems; new vessels must be thoroughly purged to eliminate air contamination.
3. Ammonia should contain at least 0.2 percent water to inhibit SCC. Source: National Board of Pressure Vessel Inspectors.
1. Pressure vessels should be fully stress relieved or fabricated with heads that are hot-formed or stress relieved.
2. Extreme care should be used to eliminate air from the ammonia systems; new vessels must be thoroughly purged to eliminate air contamination.
3. Ammonia should contain at least 0.2 percent water to inhibit SCC. Source: National Board of Pressure Vessel Inspectors.
Q: What factors go into designing the vapor space of kettle type reboiler?
The size of the kettle is determined by several factors. One factor is to provide enough space to slow the vapor velocity down enough for nearly all the liquid droplets to fall back down by gravity to the boiling surface. The amount of entrainment separation to design for depends on the nature of the vapor destination. A distillation tower with a large disengaging space, low tower efficiency, and high reflux rate does not require as much kettle vapor space as normal. Normally the vapor outlet is centered over the bundle. Then the vapor comes from two different directions as it approaches the outlet nozzle. Only in rare cases are these two vapor streams equal in quantity. A simplification that has been extensively used is to assume the highest vapor flow is 60% of the total. In one case, where this would cause an undersized vapor space is when there is a much larger temperature difference at one end of the kettle then the other. The minimum height of the vapor space is typically 8 inches. It is higher for high heat flux kettles.
Q: What is quicklime and what are the uses?
Quicklime (Calcium Oxide) is an efficient scavenger of moisture in its dehydrated state. It is also cheap, compared to orthe scavengers such as silica gel, drierite, oxazolidines, etc. It is commonly found in water sensitive paint formulations (such as polyurethanes and polyureas).
Q: What kind of concerns is associated with temperature pinch points in condensers?
Be extra careful when condensers are designed with a small pinch point. A pinch point is the smallest temperature difference on a temperature vs heat content plot that shows both streams. If the actual pressure is less than the process design operating pressure, there can be a significant loss of heat transfer. This is especially true of fluids that have a relative flat vapor pressure plot like ammonia or propane. For example: If an ammonia condenser is designed for 247 PSIA operating pressure and the actual pressure is 5 PSI less and the pinch point is 8 0F, there can be a 16% drop in heat transfer.
Q: What information is needed to specify a mixer?
1. Specific Gravity
2. Fluid Viscosity
3. Phase to be dispersed
4. Solid-liquid systems
The settling velocities of the 10, 50, and 90 percent weight fractions of the particle size distribution should be available. 5. For gas systems, the standard and actual flow rates will be needed.
2. Fluid Viscosity
3. Phase to be dispersed
4. Solid-liquid systems
The settling velocities of the 10, 50, and 90 percent weight fractions of the particle size distribution should be available. 5. For gas systems, the standard and actual flow rates will be needed.
Q: What are some factors to consider when trying choosing between a dry screw compressor and an oil-flooded screw compressor?
Screw compressors utilize a pair of "meshing" helical screws to compress gases. These types of compressors a generally appropriate for a flow range of 85-170 m3/h (3000-6000 acfm) and discharge pressures in the range of 2070-2760 kPa (300-400 psig). As the name implies, dry screw compressor run dry while oil-flooded compressors use oil for bearing lubrication as well as to seal the compression chamber. The oil also carries the heat from the compression away from the compressor. This heat is typically rejected to an external heat exchanger. Some factors to consider when choosing between the two types of screw compressors include
Is the process gas compatible with the oil? If the answer is no, use dry type Does the process gas have to be oil free? If the answer is yes, use dry type is efficiency the top priority. If the answer is yes, use oil-flooded type Are you looking to minimize shaft-seal leakage. If the answer is yes, use oil-flooded type Are there any liquids in the incoming gas. If the answer is yes, use oil-flooded type Does the gas contain small particulate matter? If the answer is yes, use dry type these and other guidelines can help in choosing between the two types of screw compressors.
Is the process gas compatible with the oil? If the answer is no, use dry type Does the process gas have to be oil free? If the answer is yes, use dry type is efficiency the top priority. If the answer is yes, use oil-flooded type Are you looking to minimize shaft-seal leakage. If the answer is yes, use oil-flooded type Are there any liquids in the incoming gas. If the answer is yes, use oil-flooded type Does the gas contain small particulate matter? If the answer is yes, use dry type these and other guidelines can help in choosing between the two types of screw compressors.
Q: What are the three classes of organic solvents?
Typically, organic solvents can be split up in the following classes: Oxygenated, Hydrocarbon, and Halogenated. Oxygenated solvents include alcohols, glycol ethers, ketones, esters, and glycol ether esters. Hydrocarbon solvents include aliphatics and aromatics. Halogenated solvents include those that are chlorinated primarily.
Q: What are some characteristics of bulk solids that can affect their ability to flow properly?
Four (4) main factors to consider include moisture content, temperature, particle size (and shape), and time at rest.
1) An increase in moisture content will generally make solids more "sticky". Some solids will absorb moisture from the air, which is why nitrogen is often used as a carrier gas (among other reasons).
2) For some solids, their ability to flow can be adversely impacted by temperature or even the length of time that the particles are exposed to a specific temperature. For example, soybean meal flows nicely at 90 ?F but start to form large bridges at 100 ?F.
3) Generally, the finer a bulk solid becomes, the more cohesive the particles. Round particles are generally easier to handle than "stringy" or oddly shaped particles.
As particles rest in a bin, they can compact together from their own weight. This can create strong bonds between the particles.
4) Often times, re-initiating flow can break these bonds and the solids will flow as normal, but this can depend on the load at given locations in the bin.
After conducting an internet search for ways to reduce energy costs, I found a recipe for whitewashing that is said to reflect sunlight. The recipe calls for 20 pounds hydrated lime to 5 gallons water to 1-quart polyvinyl acetate. What is a good source of polyvinyl acetate that I can buy at a local store?
Well your recipe sounds exciting. Finding your polyvinyl acetate should be easy. Go to your nearest department store and pick up a large container of plain white glue! The chief active ingredient in this glue is polyvinyl acetate. Good luck with your project!
We wanted to know how to impart various colors to copper wire by simply dipping them into various chemicals, formulations, etc. This copper wire is to be used by us for our hobby of making various art objects from copper wire.
Changing the color of copper by means of chemical reactions is a dangerous Endeavour that I really do not recommend. However, there is something you can do to get a green color, if fact if you are familiar with the Statue of Liberty here in America, this would explain why it is green. You see, the outside of the statue is coated with copper and being in New York City, it is subjected to acid rain. This causes the formation of another chemical that coats the copper and gives the statue its green color. The two acids that you can use are nitric acid (which works best) or sulfuric acid (which will probably require some gentle heating along with the acid). I am not sure if there were a good way to get nitric acid out of something you may have around the house, you would probably have to buy it.
Sulfuric acid can be obtained from car batteries (the liquid inside). You will want to boil the mixture (to concentrate it by evaporating the water), until you see white fumes (which are very dangerous). Then put your copper is while the acid is hot and leave it there until you get the color you would like. If you are going to do this, please do it outside or in a well ventilated area and make sure you have some baking soda handy is case you get some of the acid on your skin. If you are looking for a different color or more colors...I suggest contacting someone who manufactures copper or someone who specializes in it. Please be very careful if you do any of the experiments that we have suggested. The green color that you get will not be an artistic bright green, but an unattractive dark, milky green. You may have to consider making your art out of something that is a bit easier to color. Good luck with your project!
1) An increase in moisture content will generally make solids more "sticky". Some solids will absorb moisture from the air, which is why nitrogen is often used as a carrier gas (among other reasons).
2) For some solids, their ability to flow can be adversely impacted by temperature or even the length of time that the particles are exposed to a specific temperature. For example, soybean meal flows nicely at 90 ?F but start to form large bridges at 100 ?F.
3) Generally, the finer a bulk solid becomes, the more cohesive the particles. Round particles are generally easier to handle than "stringy" or oddly shaped particles.
As particles rest in a bin, they can compact together from their own weight. This can create strong bonds between the particles.
4) Often times, re-initiating flow can break these bonds and the solids will flow as normal, but this can depend on the load at given locations in the bin.
After conducting an internet search for ways to reduce energy costs, I found a recipe for whitewashing that is said to reflect sunlight. The recipe calls for 20 pounds hydrated lime to 5 gallons water to 1-quart polyvinyl acetate. What is a good source of polyvinyl acetate that I can buy at a local store?
Well your recipe sounds exciting. Finding your polyvinyl acetate should be easy. Go to your nearest department store and pick up a large container of plain white glue! The chief active ingredient in this glue is polyvinyl acetate. Good luck with your project!
We wanted to know how to impart various colors to copper wire by simply dipping them into various chemicals, formulations, etc. This copper wire is to be used by us for our hobby of making various art objects from copper wire.
Changing the color of copper by means of chemical reactions is a dangerous Endeavour that I really do not recommend. However, there is something you can do to get a green color, if fact if you are familiar with the Statue of Liberty here in America, this would explain why it is green. You see, the outside of the statue is coated with copper and being in New York City, it is subjected to acid rain. This causes the formation of another chemical that coats the copper and gives the statue its green color. The two acids that you can use are nitric acid (which works best) or sulfuric acid (which will probably require some gentle heating along with the acid). I am not sure if there were a good way to get nitric acid out of something you may have around the house, you would probably have to buy it.
Sulfuric acid can be obtained from car batteries (the liquid inside). You will want to boil the mixture (to concentrate it by evaporating the water), until you see white fumes (which are very dangerous). Then put your copper is while the acid is hot and leave it there until you get the color you would like. If you are going to do this, please do it outside or in a well ventilated area and make sure you have some baking soda handy is case you get some of the acid on your skin. If you are looking for a different color or more colors...I suggest contacting someone who manufactures copper or someone who specializes in it. Please be very careful if you do any of the experiments that we have suggested. The green color that you get will not be an artistic bright green, but an unattractive dark, milky green. You may have to consider making your art out of something that is a bit easier to color. Good luck with your project!